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1980 Mk2 Ford Escort Ghia

Renew front end panels

Before going racing this year it was decided to tidy up the front end and install the new wings and front panel. This was meant to be an easy job but after removing the wings we were faced with needing to repair the drip rails, bottom of a-posts and the front of the cills.

Front end showing rust on front panel and wing.March 2010: The front end gets stripped in readiness to remove the front wings and panel. Here you can see the rust on the edge of the wing and front valance.
Offside rusty wing removed.March 2010: Offside wing removed showing that extra work is required. Drip rail and A-post repairs will need to be carried out before the new panels are fitted.
A bit of rot on the offside A-post.April 2010: Offside wing removed has revealed a bit of rot at the front of the cill / A-post.
Rusty area cut away.April 2010: After careful cutting away the inner cill it has highlighted 3 layers need to be replaced.
First layer, inner cill welded in.April 2010: Inner cill repair section welded in. Next stage is to fabricated a repair section for the front of the cill before cutting away too much. This helps to keep the shape.
New metal fabricated for A-post / front end of cill. May 2010: Here is the repair section fabricated. The rear was coated with primer to protect the bare metalwork.
All three layers welded in place and painted.May 2010: Here you can see all three layers have been welded in place. Metalwork primered and painted with Satin Black which is a temporary colour before the car gets a full respray.
Offside A-post area treated with new coat of underseal.May 2010: The area has had a cover of underseal painted on to add some extra protection.
Inner cill cut away.May 2010: The size of hole left after cutting away the inner cill.
Inner cill all welded up, sealed and painted.May 2010: Inner cill welded in place, sealed and coated with POR15.
Last modified on Monday, 24 October 2011 22:09

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